Electric Hard Seal Ball Valve

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Electric Hard Seal Ball Valve
Details
Electric hard-seal ball valves are electrically controlled 90° rotary ball valves, consisting of an "electric actuator (control switch/regulation)" and a "ball valve body (shutdown/regulation of fluid)".
Category
Ball Valve
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Description
Petrochemical Ball Valve

Electric hard‑seated ball valves are electrically actuated 90‑degree rotary ball valve assemblies, composed of an electric actuator (for switching or modulating control) and a ball valve main body (for fluid shut‑off and flow modulation). Driven by motor power, the ball core executes rotational motion to realise medium cut‑off, opening and flow‑rate adjustment. Flanged ends are adopted for piping connection. Featuring metal‑to‑metal sealing architecture as its core component, this series is engineered for rigorous operating scenarios characterised by high temperature, elevated pressure, heavy abrasion and intense corrosive media.

Parameters

 

Valve body material

WCB/CF8

Applicable media

Oil,Gas,Water

Connection

Flange

Power

Electric

Sealing Type

Hard seal

Warranty period

12 months

Certificate

CE ,IS09001 ,IS014001,IS045001

 

Advantages 

Automation

Supports remote and intelligent operation with full compatibility with PLC and DCS industrial control systems, drastically reducing on-site manpower input.

Fast Response

Full switching cycle finishes within 3‑5 seconds; certain adjustable variants deliver high‑precision flow modulation capability.

Long Lifespan

Sealing contact surfaces feature outstanding anti‑erosion performance. The hard‑sealing configuration delivers a service lifespan exceeding 10 years.

Safety

Integrated with anti-static and anti-ejection stem structures, the valve ensures stable and safe operation under complex working conditions. Select models are fitted with explosion-proof electric actuators for hazardous industrial scenarios.

 

Features

 

Compact structure

Fewer parts, smaller size, and lighter weight;

Simple operation

Fully open/close with just a 90° rotation;

Reliable sealing

Soft seals achieve zero leakage, while hard seals are resistant to high temperatures;

Good flowability

Low flow resistance, allowing for almost no loss of medium flow.

 

Application Scenarios

High-Temperature Media Scenarios

Power Industry (Thermal & Nuclear) Serves as cut-off and modulating equipment for main steam pipelines and reheat steam circulation pipelines in thermal and nuclear power generation systems.

Metallurgical Industry Applicable to high-temperature flue gas and slag conveying pipelines for blast furnace hot stoves and steelmaking converter process systems.

Chemical Industry Ideal for medium delivery including high-temperature oil & gas and molten salt within high-temperature reactor operational processes.

High-Pressure/Ultra-High-Pressure Pipelines

Long‑Distance Oil & Gas Transmission Pipelines Responsible for main‑line shut‑off and distribution station modulating control for high‑pressure crude oil and natural gas transmission networks.

Hydraulic Industrial Systems Realizes cut‑off duties for high‑pressure hydraulic oil media, widely deployed within hydraulic circuits of mining apparatus and heavy‑duty mechanical installations.

Coal‑Chemical Sector Suited for process piping inside high‑pressure coal gasification process units.

High-Abrasion/Particulate Media Scenarios

Mining Industry Suitable for transportation of particle‑laden media including mine slurry and slag mixtures.

Cement Industry Applied to pneumatic conveying pipelines for cement clinker and fly ash delivery systems.

Paper Industry Adaptable for process pipelines carrying fiber‑rich and impurity‑containing media such as pulp and black liquor.

Highly Corrosive (High Temperature + Corrosion) Scenarios

Chemical Industry Capable of conveying high-temperature acidic gaseous media, including sulfuric acid and hydrochloric acid vapors, as well as high-corrosive strong alkaline solutions.

Marine Engineering Applicable to high-temperature seawater and concentrated brine process pipelines for seawater desalination facilities, with customized stainless steel hard-seal configurations available for marine anti-corrosion demands.

 

Manufacturing Process

1

Valve Body Machining

Material (carbon steel / stainless steel) casting / forging → Machining (turning, drilling) → Surface treatment (rust prevention, polishing);

2

Ball/Seat Assembly

Ball grinding + valve seat (soft/hard seal) installation → Sealing performance testing;

3

Actuator Assembly

Electric actuator (motor + reducer) assembly → Direct connection to the ball valve body → Control logic debugging;

4

Overall Inspection

Pressure resistance test, leakage test, operating life test → Factory quality inspection.

 

Maintenance and Care

Daily Inspection

Regularly check the actuator power supply and seals for leaks, and ensure the actuator operates smoothly.

01

Lubrication Maintenance

Add lubricating oil to the valve stem and actuator gears every 3-6 months.

02

Seal Replacement

Replace soft seals (PTFE) every 1-2 years; replace hard seals according to wear.

03

Actuator Maintenance

Avoid humid/dusty environments; explosion-proof models require regular testing of their explosion-proof performance.

04

 

Certificate

 

ISO certification is not only a "qualification threshold" for our company, but also a comprehensive reflection of our company's quality, compliance and competitiveness, driving our company's transformation from "low-end manufacturing" to "high-end standardization".

64

 

Company Profile

 

59

SND stands out as a premier valve manufacturer focusing on high‑performance hydraulically‑actuated control valves and innovative fluid‑handling solutions. Drawing upon international patented technologies and cross‑industry technical partnerships, we operate under the stringent ISO 9001‑certified quality management framework. This rigorous regime supports near‑zero‑defect product output and has cemented our reputation as a benchmark player within the sector.

Our sophisticated automated fabrication workflows and unified network‑based management underpin consistent product reliability, with full approvals granted by Chinese construction regulatory authorities. Backed by a country‑wide sales and service footprint, we remain dedicated to sustained technical innovation. We advance next‑generation valve technologies and deliver world‑class, dependable and high‑efficiency flow‑control solutions for global clients.

Why choose us?

Market

Ultimate cost performance,durable and robust, easy to maintain.

01

Guaranteed Quality

High-quality materials are used and all products are tested to ensure the quality

02

OEM & ODM

We offer professional OEM and ODM services to meet your specific needs

03

Warranty

Providing a warranty for a certain period is the strongest endorsement of trust.

04

Accessory support

Commit to providing subsequent support for parts supply.

05

 

FAQ

 

Q: 1. Can an electric ball valve be operated manually?

A: Yes, most electric ball valves come with a manual handwheel, allowing for manual opening and closing even in the event of a power outage.

Q: 2. How do I choose the type of electric ball valve?

A: Choose based on the medium (corrosive → stainless steel / CF8), pressure (high pressure → PN40), diameter (DN), and control requirements (on/off type / regulating type).

Q: 3.May I request free samples?

A: Free samples can be provided for first cooperation under sincere cooperation.

Q: 4.What certifications do you have?

A: Yes, we hold ISO, CE certificates. In addition, we possess a number of design patents and a Special Equipment Manufacturing License.

Q: 5. How long is your delivery time?

A: For normal products in 7-10 days; For bulk order, in 15-25 days. It depends.

Q: 6.Can you provide us with the testing report?

A: Yes, we can provide the required material reports, such as the material certificate, mill certificate, pressure testing report,roughness report, measurement report, and hardness report.

 

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